Sustainable Food Processing Through Interface Control

Food Engineering

Surfactants play an important role in food processing by controlling emulsification, foaming, dispersion, or surface modification. Kao maximizes these properties of surfactants to provide the food industry with sustainable food processing technologies.

Tofu, for example, is a gelatinous food product made by coagulating soy milk proteins with salt or acid. Using bittern (aqueous solution of magnesium chloride) to coagulate the soy milk brings out the sweetness of the tofu beans, but because the coagulation occurs quickly, highly advanced technologies are required to achieve reliable quality. Soy milk contains a variety of proteins, each with different properties, which form colloids. In order to turn the soy milk into a gelatinous substance, the ionic strength needs to be modified at the right time in the right way to induce the aggregates to coalesce into a network structure. Emulsified bittern, a W/O (water in oil) dispersion of bittern in oil, can be dispersed in soy milk to create a W/O/W solution. The emulsion gradually dissolves and the bittern contained within the oil drops is slowly released.

The image shows an electron microscope image of oil droplets encasing bittern (aqueous solution of magnesium chloride) (W/O emulsion) finely dispersed in soy milk.

Controlling the coagulation speed through this interface control method makes it possible to achieve a smooth gelatinous consistency and produce a delicious bittern tofu with good elasticity and solidity, even without using highly advanced technologies. Emulsified bittern contributes not only to a good flavor, but also improves production yields and creates labor savings.

At Kao, we provide customers mainly in the confectionary and bakery industry with various processing technologies, such as liquid crystallization techniques for molecular-level dispersion of surfactants, which contribute not only to better taste and longer keeping times of food products, but also higher production efficiency.

The images show the different aggregation states of proteins according to coagulation speed, and the difference in formation of a spread-out network.

Predicted difference in soy milk protein colloid aggregation states according to coagulation speed

Page Top