Fine Emulsification Technology Using a High-speed Micromixer and its Application to Skin-care Products

Particle Structure Control

Emulsification refers to the process of making a mixture from two liquids that do not mix with each other by dispersing droplets of one of them in another. The process is used in various fields including pharmaceuticals, cosmetics, food, and chemicals.
In the field of cosmetics, there is demand for technologies that dispersing fine oil droplets that containing functional components in water to improve product functionality. Generally, obtaining a finely dispersed emulsion requires the use of large amounts of surfactants or energy, which has raised concerns about environmental burden.

By using our own micromixer with a minute flow path narrower than a few hundred micrometers, Kao developed a new emulsification technology that enables us to mix oil that contains functional components with water at high speed, efficiently breaking up oil into fine droplets with only small amounts of surfactants and energy. In a world first, we applied this technology to produce a spray lotion containing a high concentration of submicron particles containing a functional ceramide component*1 .

Kao will continue to apply this new fine emulsification technology to various fields, and expect to increase product functionality and productivity while reducing the environmental load.

  • * 1 Submicron particles produced by mixing and making amorphous a functional ceramide component (Cetyl-PG Hydroxyethyl Palmitamide), Cholesterol, and Sodium Methyl Stearoyl Taurate

A photograph of the appearance of the micromixer is shown on the upper left. A schematic diagram of its internal structure is shown on the lower left, which depicts how oil is broken up into fine droplets when an oil phase and a water phase pass through the minute flow path. Two photographs are shown side by side on the right. On the left side is a photograph of an emulsion where particles containing a functional ceramide component were dispersed by the micromixer. On the right is a photograph of an emulsion where the same particles were dispersed by a conventional technology.

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